Product Description
Model PV100 is a user-friendly process viscosity control system that requires little operator involvement. While optimizing the product quality through automatic control options it helps reduce production and operating costs.
The PV100 Process Viscometer (rotational principle) is especially suited for the highly sensitive control and regulation of medium and high viscosity materials.
Features And Benefits
- Continuous measurement eliminates need for "Grab" sampling and allows for prediction and constant control of final product properties
- Measurements under extreme process conditions which require high efforts to be realized in laboratory testing
- Leakage-free operation by torque transmission via magnet coupling
- Concentric cylinder geometry provides viscosity measurements at defined shear conditions
- Defined shear means agreement with Brookfield Laboratory measurements at equivalent shear rates
- Availability of 8 different speed steps for selectable shear rates
- Stand-alone instrument operating without necessary external electronics
- Direct in-tank measurement or various in-line installations
- A continuous 4-20 mA output signal provides a variety of display and control capabilities
- Capable of a wide range of pressures, temperatures, viscosities, flow and shear rates
- ATEX approved design for explosion-proof requirements
Specifications
| Viscosity Range: | 2 to 10,000,000 mPas (cP) |
| Shear Rates: | 0.001 to 1,000 s-1 |
| Shear Stress: | 2 to 100 Pa |
| Temperature: | -25°C to +300°C |
| Maximum Pressure: | 64 bar (930 psi) |
| Input Power: | 24 V DC |
| Output: | 4 - 20 mA |
Options
- Flow and immersion probes with magnet coupling resistant to pressure and temperature
- Immersion probes for containers at standard lengths 150 mm, 250 mm, 1000 mm and 1500 mm, or with special dimensions on request
- Mounts in-line supported by flow chambers with customized flange connections; special flow chambers for small pipe diameters
- Temperature compensation of viscosity reading
Precision Engineering for Versatile ApplicationsDesigned for use in industrial, printing, ink, and coating industries, the PV-100 Viscosity Control System offers highly reliable viscosity monitoring and control. Its core componentsviscosity sensor, controller, and pump unitwork in tandem to ensure consistent performance even in challenging environments, supporting capacities up to 100 ml/min.
User-Friendly Interface and ConnectivityFeaturing a digital display with 0.1 cps resolution, the PV-100 makes real-time viscosity monitoring straightforward. Communication via RS232/RS485 enhances integration into automated systems, while language support in English ensures accessibility for a broad user base.
Robust Construction and Alarm SystemCrafted from stainless steel and ABS, the PV-100 maintains durability and longevity in demanding settings. Its audible and visual alarm system quickly alerts operators to faults, enabling immediate intervention and minimizing downtime.
FAQs of PV-100 Viscosity Control System:
Q: How does the PV-100 Viscosity Control System improve process efficiency in industrial applications?
A: The PV-100 offers real-time viscosity monitoring with under 2 seconds of response time and high accuracy (2%), ensuring rapid adjustments and consistent product quality. Its automatic operation reduces manual intervention and minimizes process disruption.
Q: What is the calibration procedure for the PV-100 Viscosity Control System?
A: The PV-100 supports both manual and automatic calibration, allowing users to select the most suitable method based on operational requirements. Detailed instructions are provided, ensuring precise and reliable measurement over time.
Q: When is the audible and visual alarm system activated?
A: The alarm system is triggered instantly when a fault or abnormality in viscosity levels is detected by the equipment. This dual-notification system helps operators respond quickly to maintain optimal process parameters.
Q: Where can the PV-100 be installed within a production environment?
A: With its compact dimensions (310 x 215 x 195 mm) and robust construction, the PV-100 is suitable for installation in industrial, ink, printing, and coating industry production lines, even in environments with up to 90% relative humidity.
Q: What benefits does real-time monitoring offer with this viscosity control system?
A: Real-time monitoring ensures immediate detection of viscosity changes, supporting prompt responses to process variations. This leads to better quality control, reduced waste, and enhanced operational reliability.
Q: How does the interface support integration with existing factory systems?
A: The system features RS232 and RS485 communication interfaces, which allow seamless connectivity with factory automation and monitoring setups, promoting efficient data exchange and system integration.